Maintenance Scheduled maintenance charts Lubricant and maintenance part numbers Pre-ride check Lubrication points and charts Front gearcase lubrication Transmission lubrication Transmission linkage adjustment procedure Throttle operation and choke adjustment Carburetor tune-up and adjustments ETC switch operation if equipped Fuel system maintenance Compression pressure testing procedure Battery charging and maintenance Electrical system maintenance Coolant system maintenance Air filter and air box sediment tube servicing Breather filter maintenance Recoil housing maintenance PVT drying Engine oil and oil filter change Valve clearance measuring and adjustment Steering and toe alignment Front hum maintenance all wheel drive AWD models Exhaust system maintenance Brake system service Drive chain and sprocket service Suspension service Tire and wheel removal and install Tire and wheel inspection.
Fuel System Exploded new carburetor Fuel tank assembly exploded view Fuel flow diagram Jetting guidelines Special tools required Carburetor jetting Part numbers: main jet and pilot jet CV carburetor system 4 cycle models Pilot screw information Carburetor disassembly and cleaning Carburetor assembly and installation Carburetor inspection procedures Carburetor tuning Float adjustment Needle and seat leakage test Pilot screw and fuel level Fuel pump service Fuel system troubleshooting.
Body And Steering Torque specs and special tools required Body assembly and exploded view Steering assembly and exploded view A-arm replacement Concentric swing arm removal, disassembly Concentric swing arm cleaning, assembly, install Rear swing arm weldment Strut assembly exploded view Front strut weldment replacement Front strut ball join replacement Steering post assembly Decal replacement.
Clutching Service tools and supplies required PVT system operating and maintenance PVT system inspection and disassembly PVT system assembly, sealing and ducting Drive clutch exploded view Drive clutch spring specs Shift weights Drive clutch inspection Drive clutch disassembly and checking Drive clutch assembly and install Drive belt tension, removal and inspection Drive belt install Clutch offset and alignment Drive clutch disassembly and inspection Driven clutch assembly Driven clutch bushing service Troubleshooting.
Transmission Torque specifications Transmission removal and installation Transmission exploded view Transmission disassembly and reassembly Transmission troubleshooting.
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